Machine Health Scan
Gathering data is one thing; the real challenge is interpretation. At ORBITS, we translate complex data into meaning, revealing the true story behind every waveform. Our Machine Health Scan goes beyond traditional analysis to show you not just when a machine might fail, but why.
Why the Machine Health Scan?
Many traditional analyses only detect a failure mode after it has already occurred. The ORBITS approach looks further:
See the invisible: We reveal the forces that lead to failure before the damage is done
Holistic view: We start with the machine, not the sensor, looking at everything that affects health—from electrical supply to the mechanical load.
Comprehensive detail: By analyzing voltage and current, we capture the source, the response, and everything in between to see how the drive-train truly behaves.
Our diagnostic tools
To deliver these deep insights, we rely on a powerful combination of diagnostic methods. By integrating electrical and mechanical data, we reveal the complete behavior of your machinery.
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Electrical Signature Analysis (ESA)
ESA visualizes the electrical and magnetic heart of your machine, covering failure modes that often go unseen by other methods or whose severity is difficult to estimate. Think of it as a comprehensive blood test for your motor: a single "snapshot" yields a multitude of deep diagnostic values.
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Vibration Analysis
Vibration analysis captures the physical and mechanical reality of your equipment, detecting forces like impacts and friction as they occur. Think of it as a stethoscope for your drivetrain: it precisely measures the machine's mechanical response, perfectly complementing ESA to eliminate any diagnostic blind spots.
Our 3-step process to electric drivetrain reliability
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Step 1 RIT
Reliability Impact Thinking
We analyze the connections between electrical, mechanical, and process anomalies to understand how one hidden issue affects the entire drive.
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Step 2 Scan
Gathering data (measurements + context)
ORBITS CoreUsing Electrical Signature Analysis (ESA) combined with process context, we reveal the specific forces acting on your assets.
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Step 3 RAP
Reliability Action Plan
Data is nothing without action. You receive a clear plan that is Prioritized, Time-based, and Risk-assessed.
Machine Health Scan: Tangible results for your operation
The Machine Health Scan is designed to deliver direct value and objective insights, right from the start:
Objective baseline assessment: Establish a definitive zero-measurement upon machine acceptance to evaluate the true health status of your equipment.
Uncover hidden risks: Identify early-stage defects before they cause unexpected breakdowns or lead to future warranty claims.
Actionable preventive advice: Move from guesswork to data-driven maintenance decisions with clear action points to increase structural reliability.
Extended asset lifetime: Protect and significantly prolong the life of your critical drivetrain components.
Direct financial savings: Lower your operational costs through significant risk reduction and optimized maintenance planning.