Proactive Maintenance of Electric Drivetrains

We Forge Insights.

At ORBITS, we share a deep passion for the driving force of modern progress: electric machines. We see these machines as more than just components; they are the vital heart of industrial operations. Our mission is to ensure that this heart beats with perfect precision and efficiency from the very first moment it starts.

What sets our approach apart is our holistic view. We don't just look at parts in isolation; we analyze the entire system, seamlessly bridging the gap between electrical and mechanical expertise. By integrating these two worlds, we unlock the full potential of every machine.

We <span data-color="#ffd700" class="color" style="--color: #ffd700; --dark-color: #ffd700">Forge</span> Insights.

Optimized Performance,
Engineered for the Future

While the industry often focuses on failure and maintenance, our philosophy goes a step further. We believe in excellence from the start. We use our specialized techniques to fine-tune systems for optimal performance, ensuring they operate at their highest possible efficiency throughout their entire journey. At ORBITS, we are dedicated to turning technical complexity into smooth, reliable, and powerful results, helping your industry move forward with confidence and peak energy.

  • Optimized system performance from the very beginning

  • Advanced techniques ensuring maximum efficiency and reliability

  • Turning technical complexity into seamless, powerful results

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Completing the Cycle:
Partnering for Machine Excellence

A tiered reliability framework designed to integrate operational frontline expertise with high-end diagnostic intelligence.
  • L1 Foundation

    Level 1: Your operational foundation

    Everything starts on the factory floor. Your operational team focuses on the pulse of the machine
    through routine checks and continuous monitoring of process parameters. By identifying and
    escalating aberrant behavior early, they provide the essential first line of defense for your assets.

  • L2 Strategy

    Level 2: Strategic reliability

    The Maintenance & Reliability Team transforms observations into action. This level is dedicated to a
    comprehensive maintenance strategy, balancing corrective tasks with preventive, predictive, and
    proactive measures. It’s about moving from "fixing" to "managing" the health of the machine.

  • L3 Orbits

    Level 3: ORBITS System Diagnostics

    Expert Partner

    This is where we step in. ORBITS positions itself as the specialist partner to support your teams. We provide high-end system diagnostics and consulting, looking beyond individual components to the entire electro-mechanical system. Through advanced analysis, we empower your L1 and L2 teams to ensure your machines perform at their peak potential.

Understand your machines.
Unlock their story.

Every voltage and current tells a story. At ORBITS, we go beyond simply reading that story—we give it meaning. As leading experts in Electrical Signature Analysis (ESA), we combine electrical, mechanical, and process insights to reveal the 'why' behind every anomaly.
To address specific reliability challenges, we channel this expertise into two core service pillars: Machine Health Scan and Machine Fault Analysis. Whether you need a broad overview or a deep-dive diagnosis, our structured approach turns complex data into decisive action.

  • Machine Fault Analysis

    Deep-dive forensics into suspected failures, utilizing high-resolution spectrum analysis.

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  • Machine Health Scan

    Rapid, non-intrusive baseline assessment to identify immediate risks across your motor fleet.

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CORE METHODOLOGY The Power of Electrical Signature
Analysis (ESA)

At ORBITS, our specialized algorithms empower Electrical Signature Analysis to capture the continuous dialogue between voltage, current, and electromechanics. Because an electric motor acts as a sensor for the entire system, a single measurement allows us to diagnose the health of the complete drivetrain:

  • Power source & VFD

    Evaluating supply balance and the health of Variable Frequency Drives.

  • The motor core

    Detecting winding insulation issues, ground faults, and rotor bar integrity.

  • Mechanical health

    Identifying physical stresses like bearing damage or "soft foot" through electrical fingerprints.

  • The driven load

    Analyzing torque variations and feedback from the connected process.

By understanding exactly how these signals interact, we translate complex data into a clear
picture of your system’s performance. At ORBITS, we don’t just measure; we master the
interaction between the grid, the motor, and the machine.

Beyond the data

There is more to ORBITS than just measurements. Discover our latest technical insights, company news, and the people making it all happen.